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March
5
2007
8:59 pm
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It's early-morning in Geneva, and the press releases are starting their advance from automaker lock-boxes to our green little eyes. The Autoblog writers in Geneva will be covering green announcements for us, but for now we'll make due with official PR from the likes of VW, which just released three announcements about their diesel lineup in Geneva. You can read all three after the jump (aren't we nice?) and here are the highlights:
  • Volkswagen will be offering the Touareg with SCR catalytic converter and "one of the cleanest diesel engines " starting in 2008
  • New Golf Variant (pictured) to be introduced this summer
  • New Passat BlueMotion with fuel economy of 5.1 liters per 100 kilometers, which VW estimates will cost German drivers with an average annual driving distance of 15,000 kilometers, just 68 Euros per month for fuel
  • Phaeton with first V6 TDI meets future (2009) Euro-5 standard
Read the details after the break.



Related:
[Source: Volkswagen]
Key Aspects: Touareg BlueTDI - World Premiere of the Clean High-Tech Diesel
  • SCR catalytic converter reduces nitrogen oxide emissions by 90 percent
  • Volkswagen will introduce new emissions-reducing technology in 2008
Wolfsburg, 06 March 2007 - On its new Touareg Volkswagen is introducing one of the cleanest diesel engines in the world: The BlueTDI with SCR catalytic converter. This converter reduces nitrogen dioxide (NOx) emissions by up to 90 percent. The Touareg BlueTDI, that delivers 165 kW / 225 PS, meets even the most challenging exhaust emissions standards. Currently, the lowest limits are set in the US states California, Massachusetts, New York, Vermont and Maine: In the "Tier2 Bin5" standard. The Touareg BlueTDI being presented in Geneva is one of the first vehicles with a diesel engine that can clear this hurdle too. Especially in the USA, economical turbo-diesels like the V6 BlueTDI can contribute, more than any other current powertrain technology, toward reducing oil consumption and the generation of climate-impacting greenhouse gases.

Therefore, Volkswagen will be offering the Touareg with SCR catalytic converter starting in 2008, initially in the USA, as part of the BlueTec Alliance started together with Audi and DaimlerChrysler at the end of last year. Also slated for 2008: The company for smaller vehicles like the Jetta will introduce, in America, a NOx storage catalytic converter that eliminates up to 90 percent of nitrogen oxides. The two technically challenging systems are scheduled to debut in Europe a short time later.

The Euro-4 standard currently specifies a NOx limit of 0.25 g/km here. The US standard, which the Touareg BlueTDI satisfies, specifies among other things a NOx limit of 0.043 g/km (0.07 g/mile).

SCR (selective catalytic reduCtion) CATALYTIC CONVERTER /
New catalytic converter technology targets reductions in nitrogen oxides; Nitrogen oxides are converted to harmless nitrogen and water

SCR is the usual international acronym for "Selective Catalytic Reduction". "Selective" refers to the fact that this catalytic converter has a very special task. Its purpose is to selectively convert the nitrogen oxide (NOx) exhaust components to nitrogen and water without generating any undesirable side products. It was developed precisely for this highly specialized task. Therefore, in the future vehicles such as the Touareg BlueTDI, being shown for the first time in Geneva, will also be equipped with an oxidation catalytic converter and a diesel particulate filter.

The nitrogen oxides are converted utilizing a synthetically produced, water-based urea solution, e.g. AdBlue, which is stored in an auxiliary tank on the Touareg BlueTDI. The substance, consisting of 32.5 percent urea, is continuously sprayed into the exhaust stream before the SCR catalytic converter. It is metered based on the mass flow of the exhaust. Engine management ensures precise regulation, based on information from a NOx sensor located after the SCR catalytic converter.

Atomized into a fine spray by a screen, the urea is transformed in the hot exhaust gas stream upstream of the catalytic converter. In the SCR catalytic converter this reacts with the nitrogen oxides and splits them, as described, into nitrogen and water. The water-based additive AdBlue is non-toxic, odorless and biodegradable.

AdBlue is consumed at an average rate of about 0.1 liter per 100 kilometers. Consumption and tank size are sized so that the AdBlue supply does not need to be replenished until the next scheduled service.

INTERNAL ENGINE MODIFICATIONS/
Combustion chamber sensors that are unique worldwide monitor each cylinder; Common rail injection system operates at pressure of 2,000 bar for first time

Besides introducing the SCR catalytic converter, the engineers at Volkswagen Automotive Group have put together an entire bundle of innovative modifications. Combustion chamber sensors are being implemented for the first time; they monitor pressure conditions in the cylinders. And a new common rail system with 2,000 bar injection pressure atomizes the fuel even finer. The ideal combustion achieved by these measures enhances smooth engine running and lowers overall raw emissions.

In the effort to reduce emissions, especially NOx raw emissions, efforts being made in internal engine modifications include measures to lower maximum temperatures in the combustion chambers and to reduce oxygen concentration by exhaust gas recirculation. Nitrogen oxides generated despite these measures are fed to the new SCR catalytic converter and are removed, as outlined above.

COMBUSTION CHAMBER SENSOR AND COMMON RAIL IN DETAIL/
Combustion chamber sensors optimize injection and combustion;
Piezo injectors with newly developed eight-hole nozzles

As engineers began to develop the BlueTDI, their first goal was to achieve further overall combustion optimization in the engine. The world premiere of such an innovation is being celebrated in the BlueTDI - the combustion chamber sensor. Integrated in the glow plug, the sensor continuously measures pressure conditions in the cylinder and reports the data to engine management.

This enables perfect control of injection and combustion in each cylinder; it is even possible to compensate for fluctuating qualities of fuel. Ideal combustion helps to reduce raw emissions. It also optimizes smooth running and noise behavior.

The intensively refined common rail injection system serves the same purposes. With a newly designed pump, the system builds up 2,000 bar of pressure - also an innovation. The piezo injectors have been significantly modified too. Their smaller eight-hole nozzles inject miniscule spray volumes into the combustion chambers. This, together with the higher pressure combine to produce an injection that is even more precise and dynamic - detailed work that as a whole has resulted in one of the most economical and cleanest six-cylinder diesel engines in the world.


VOLKSWAGEN BLUEMOTION PARK/
Presentation of technologies such as the SCR catalytic converter in a special exhibit area lets visitors experience key mobility technologies of today and tomorrow

To point out its activities in the area of environmental protection, Volkswagen has set up a BlueMotion Park at the 2007 Geneva Motor Show. At numerous exhibits and interactive information terminals on technological highlights visitors can experience how Volkswagen technologies are preserving the mobility of today and tomorrow. Key topics addressed here are engines, transmissions, synthetic fuels, lightweight construction and aerodynamics. Exhibits relating to BlueTDI systems are another focal point: The SCR catalytic converter for larger vehicles like the Touareg, and the NOx storage catalytic converter such as the one Volkswagen introduced for the first time in a Jetta test car.

Note:
All data and equipment contained in this press release apply to models offered in Germany.They may differ in other countries. All information is subject to change or correction.
TDI, TSI, DSG and Twincharger are registered trademarks of Volkswagen AG or other companies of the Volkswagen Group in Germany and other countries.

To the Point: 2007 Geneva Motor Show
Volkswagen Presents Golf Variant and Passat BlueMotion as World Premieres

World premiere I: New Golf Variant to be introduced this summer
World premiere II: New Passat BlueMotion with fuel economy of 5.1 liters per 100 kilometers
Technological highlight: Phaeton with first V6 TDI meets future Euro-5 standard
Wolfsburg, 06 March 2007 - At the International 77th Geneva Motor Show held from March 8 to 18, Volkswagen is presenting an abundance of innovative new models. Presented as world premieres are the new Golf Variant and the Passat BlueMotion. Another technological highlight is the Phaeton featuring new technical details; the sedan with a new V6 TDI is the first car offered by the corporation that already fulfills the Euro-5 standard that goes into effect in 2009. Volkswagen Commercial Vehicles is in Geneva with two concept vans: The Caddy Life Edition and Multivan PanAmericana.

World premiere I: The new Golf Variant

Debuting in a world premiere is the third generation of the Golf Variant, with more than 1.2 million units built since 1993. As a TDI with 77 kW / 105 PS it consumes just 5.2 liters of diesel per 100 kilometers (CO2 = 137 g/km). The cargo space of the new Golf Variant is 1,550 liters. The first cars will be delivered in early summer. Engine power ranges from 75 kW / 102 PS to 103 kW / 140 PS.
World premiere II: The new Passat BlueMotion

With the world premiere of the Passat BlueMotion Volkswagen is demonstrating in Geneva that minimalistic fuel consumption values are also feasible one car class higher (see separate press folder or www.volkswagen-media-services.com). Although it can go 193 km/h if necessary, this most economical of the Passat versions is also satisfied with 5.1 liters of diesel as a sedan (CO2 = 136 g/km); or 5.2 liters as the Passat BlueMotion Variant (CO2 = 137 g/km).

Technological highlight: New Phaeton V6 TDI

Early this summer Volkswagen will already be introducing another technological highlight in the diesel area to the market: The Phaeton V6 TDI. This powerful 233 PS luxury sedan fulfills the Euro-5 standard that go into effect in 2009. This hurdle can only be cleared by diesel cars whose engines are capable of reducing particulate emissions to limits that are 80 percent lower than those of the current Euro-4 standard. Numerous new technical features were designed into all versions of the Phaeton, such as "Front Assist" stopping distance reduction, "Side Assist" for peripheral monitoring, bi-xenon headlamps with LED daytime running lamps and a navigation system now with DVD support.

Concept cars: Caddy Life Edition and Multivan PanAmericana

Volkswagen Commercial Vehicles is presenting two concept vans that are also powered by economical TDI engines: The Caddy Life Edition and the Multivan PanAmericana. While the Caddy sets the stage as the sportiest version of this model series, the Multivan PanAmericana was designed for life's biggest adventures with its elevated ground clearance.

Exhibition highlight: Golf Variant in detail

For 45 years now, Volkswagens with extra-large cargo areas have been called - unless they are a van - "Variant". To date, more than 6.1 million of them have been sold worldwide. Now there is a new one: The Golf Variant. Its market introduction will begin this summer, initially in Europe.
Once again the Golf Variant is characterized by an ideal ratio of interior and exterior dimensions. When the cargo net is installed (standard starting with Comfortline), even with five occupants on board the Golf Variant can carry 690 liters of cargo; up to the load sill at window level this still amounts to 505 liters (without spare wheel well). When the rear bench seat is folded, the full interior height (0.83 meters) can be utilized to stow up to 1,550 liters of cargo.
A synthesis of new and classic stylistic elements distinguishes the car design. The rear end of the Variant shows a completely new side of the Golf. While about half of each taillight is integral to the rear hatch on other body versions of the model series, on the Golf Variant they are integrated completely in the fender. Visually, the taillights emphasize the large load width of the hatch opening.
At its market introduction Volkswagen is offering the Golf Variant with one gasoline and two diesel engine options. The gasoline engine outputs 75 kW / 102 PS. The two diesels of the Golf Variant deliver even more power with extraordinary economy: 77 kW / 105 PS and 103 kW / 140 PS, and they are among the most efficient engines ever. The smaller of these two TDIs is content with just 5.2 liters fuel per 100 kilometers. Moreover, the large TDI is as fuel efficient as it is environmentally friendly. The Golf Variant 2.0 TDI that can reach speeds of up to 205 km/h consumes just 5.6 liters fuel per 100 kilometers. CO2 emissions: 148 g/km.

Note:
All data and equipment contained in this press release apply to models offered in Germany.They may differ in other countries. All information is subject to change or correction.
TDI, TSI, DSG and Twincharger are registered trademarks of Volkswagen AG or other companies of the Volkswagen Group in Germany and other countries.

To the Point: World premiere of the new Passat BlueMotion
2007 Geneva Motor Show

Economy: Passat BlueMotion is satisfied with 5.1 liters diesel per 100 kilometers

Low emissions: 136 g/km CO2 sets a top value among the mid-class cars
Wolfsburg, 06 March 2007 - World premiere for one of the most economical mid-class cars of our time: The Passat BlueMotion. Volkswagen is presenting this new model at the 77th Geneva Motor Show. The Passat BlueMotion, powered by a TDI engine rated at 77 kW / 105 PS, breaks through the magical fuel consumption barrier of 5.5 liters for its class, as sedan and Variant. The sedan consumes just 5.1 liters diesel per 100 kilometers, and the Variant just 5.2 liters. And that represents an improvement of 0.7 liters for the Variant and 0.6 liters for the sedan. The Passat BlueMotion will be introduced in Europe early this summer.

Clean: CO2 emissions significantly reduced

Paired with its low fuel consumption values are CO2 emission reductions of 15 g/km for the sedan and 19 g/km for the Variant. Total emissions of 136 g/km and 137 g/km (Variant) are a testimony to the innovative potential of the Volkswagen TDI engines. In addition, a particulate filter is integrated in the emissions control system as standard equipment.
Fast: Additional five km/h top speed as side effect

Fuel economy and CO2 data are all the more impressive, because the Passat, at a length of 4.77 meters, is among the largest vehicles in its segment. An interesting side benefit: Its aerodynamic refinements and longer gearing have increased its top speed by five km/h. The sedan tops out at 193 km/h, and the Variant reaches 190 km/h.

Economical: Passat BlueMotion reduces costs

The Passat BlueMotion not only protects the environment and energy resources; it also protects the car owner's budget. At an average annual driving distance of 15,000 kilometers, fuel costs are just 68 Euros* per month due to the car's excellent fuel economy. A pleasant side benefit: sedan and Variant have theoretical ranges of about 1,350 on a single tank of fuel! And that translates to just eleven fill ups per year at 15,000 kilometers.
Aerodynamic: Body fine tuning reduces air resistance

The excellent fuel economy and emission values were achieved by continuous fine tuning of the drivetrain, chassis and car body. An example in the area of aerodynamics: The radiator grille trim was modified, and the underbody was skirted. Modifications have improved air resistance values (cW x A) by 12.2 percent for the sedan (12.5 percent for Variant) to 0.617 and 0.629 (Variant).

Lowered: Lower chassis also optimizes air resistance

A number of effective changes were also made to the chassis. A careful look at the car reveals that the Passat BlueMotion "stands" somewhat lower in the wheel housings than the base version; this was done for better aerodynamics, and indeed it has been lowered 15 millimeters in front and eight millimeters in the rear. The lowest possible rolling resistance is guaranteed by high-tech tires ("best-in-class energy tires") sized 205/55 R16 91H with tire pressure increased by 0.4 bar in part-load operation.
Innovative: Engine helps driver in gear selection

The 1.9 TDI of the Passat BlueMotion (77 kW / 105 PS at 4,000 rpm) develops a maximum torque of 250 Newton-meter (starting at 1,900 rpm). Its notable fuel efficiency was achieved by tuning a wide variety of parameters on the four-cylinder, direct injection turbo-diesel engine. A software modification to the engine controller allowed development engineers to reduce idling speed, for example. The TDI's engine controller also outputs a "gear recommendation" to the "Multifunctional Display Plus". There the driver can read off which of a total of five forward gears is the ideal gear at any given time.
Program: BlueMotion is more than a vehicle name

In the summer of 2006 Volkswagen presented its first model under the new BlueMotion label: The Polo BlueMotion. Power: 59 kW / 80 PS. Fuel consumption: 3.9 liters diesel per 100 kilometers. CO2 emissions: 102 g/km. But the name BlueMotion not only refers to the automobile, rather it applies to the entire brand. "Blue", the Volkswagen color, stands for the elements to be protected: Water and air. "Motion" embodies the aspect of forward-looking mobility directed toward the future. BlueMotion is advancing to become a quality seal that stands for economy without compromises in driving fun.
* = Fuel prices in Germany (02/07)

Note:
All data and equipment contained in this press release apply to models offered in Germany.They may differ in other countries. All information is subject to change or correction.
TDI, TSI, DSG and Twincharger are registered trademarks of Volkswagen AG or other companies of the Volkswagen Group in Germany and other countries.

 

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BOLD MOVES: THE FUTURE OF FORD Step behind the curtain at Ford Motor. Experience the documentary first-hand.

March
5
2007
7:01 pm
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Details of the first projects - in Tajikistan and China - of Land Rover's CO2 Offset Programme were announced today in Geneva. The company calls their carbon offset initiative "the largest and most comprehensive programme of its kind ever undertaken by an automotive manufacturer and offsets emissions generated by Land Rover production operations in Britain and the first 45,000 miles vehicle use by UK customers." We already knew that. Now we know how; through hydro-electric power in Tajikstan and a wind farm in China. Other countries in Land Rover's potential "To Do" list include: Uganda, India, Turkey and the Dominican Republic. Land Rover is also working on hybrid powertrains.

The Tajikistan project is near the city of Khorog and will supply schools, the local hospital and homes with a reliable energy supply. In China, 250 km north of Beijing, Land Rover is helping with the Wind Energy Hebei Province.

More details after the break.

Related:
[Source: Land Rover]
LAND ROVER ANNOUNCES FIRST PROJECTS IN ITS CO2 OFFSET PROGRAMME

Geneva, 6 March 2007 - Land Rover today announced the first projects in its industry leading CO2 Offset Programme, which enables both Land Rover and its customers to reduce greenhouse gases.

It is the largest and most comprehensive programme of its kind ever undertaken by an automotive manufacturer and offsets emissions generated by Land Rover production operations in Britain and the first 45,000 miles vehicle use by UK customers.

The ultimate goal is CO2 neutrality with investments being made in renewable energy projects such as wind and solar, technology change and energy efficiency.

The first projects will include providing hydro-electric power to a remote area of Tajikistan and funding a wind farm in China. Together these projects will offset 150,000 tonnes of CO2 a year and bring social and environmental benefits to thousands of people. In addition, we are evaluating projects in Uganda, India, Turkey and the Dominican Republic. Details of these projects will be available once they are confirmed.

Phil Popham, Land Rover's Managing Director, said, "We're taking an integrated approach to help reduce the amount of CO2 in the atmosphere. We've cut emissions from our vehicles and are working on technologies, like hybrids, that will make even bigger reductions. These offset schemes will make a difference now and will be of real benefit to communities, the environment and wildlife."

Projects
Tajikistan - Installation of two hydro electricity generators supplied by naturally formed lake.

After the Soviet era diesel supplies to the region became intermittent. For the past 15 years residents of the city of Khorog have suffered intermittent power supplies. This project brings a reliable source of power and light to the region. Customers in the city are now able to keep warm and cook without wood fuel for the first time in many years during which 70% of the region's trees have been cut for firewood. In addition schools and the local hospital will have a reliable energy supply. This project will offset 50,000 tonnes of CO2 a year.

China - Wind Energy Hebei Province (250 km north of Beijing)
China is reputed to be commissioning a new coal fired power station every five days as the economy expands. Hebei province is one of the windiest in China and the project offsets nearly 100,000 tonnes of CO2 a year.

Land Rover's Carbon Dioxide Offset Programme
The CO2 Offset Programme has been established specifically for Land Rover and supports a multi-billion euro investment by Ford Motor Company across its European operations to develop environmental technologies. Land Rover engineers are at the forefront of that development work.

The CO2 Offset Programme is run by Climate Care and overseen by an independent Board of Governance. Other offset schemes will be announced in due course.

Customers of all new Land Rover vehicles sold in the UK pay to offset the CO2 emissions produced by their vehicle, calculated on the certified CO2 emissions level for each Land Rover model up to 45,000 miles, typically three years use. The cost is from £85 to £165 depending on model.

New Land Rover vehicles all have lower emissions than predecessors in their model range. The all-new Freelander 2, for instance, has 11% less CO2 emissions in petrol form and the diesel version emits 5% less than the outgoing Freelander. The combined fuel cycle for Freelander 2 TD4 manual is 37.7 mpg (7.51 l/100km).
The new Range Rover TDV8 has performance figures to match the V8 petrol model but has 32% better fuel economy. Emissions from Solihull have been cut by 30% since 1997. The overall UK fleet average for Land Rover is 32 mpg (8.8 l/100km).

 

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BOLD MOVES: THE FUTURE OF FORD Step behind the curtain at Ford Motor. Experience the documentary first-hand.

March
5
2007
4:18 pm
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The new Smart ForTwo diesel will not be the only internal combustion engined car in Europe to emit less than 100g/km of CO2 for long. The next generation of the Daihatsu Cuore will have an Eco model that is expected to be the lowest emitting gas-powered car on the market, at 99g/km. The new Cuore will use a start-stop system that allows it achieve 56mpg. That makes it greener than the Prius which is rated at 104g/km of CO2 and 54.7mpg. The start-stop system shuts off the engine whenever the vehicle stops and restarts it as soon as the driver releases the brake pedal.

[Source: Automotive News - subscription required]

 

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BOLD MOVES: THE FUTURE OF FORD Step behind the curtain at Ford Motor. Experience the documentary first-hand.

March
5
2007
3:39 pm
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This Wednesday, Ford Motor Company and International Truck and Engine Corp. will meet in court over a pricing dispute over International's 6.4-liter diesel engines that go into Ford's F-250, F-350 and F-450 Super Duty pickups built in its Louisville, Ky., truck plant. Last week, a circuit court judge in Michigan ordered International to restart production and Ford to pay full price for them. AutoNews reported last week that Ford originally withheld payments to International because of warranty claims on the 6.0-liter diesel engines and International stopped sending the engines to Ford on February 23. The Ford plant was quite on Friday, and starting today two of three shifts will be trimmed for the time being.

[Source: Richard Truett / AutoNews (subs req'd)]

 

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BOLD MOVES: THE FUTURE OF FORD Step behind the curtain at Ford Motor. Experience the documentary first-hand.

March
5
2007
3:02 pm
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Starting this month Robert Bosch GmbH will begin supplying a new start-stop system to BMW for installation on the updated 1-series. BMW will be selling a variety of efficiency enhancing technologies under the brand EfficientDynamics, that will be standard on the 1-series and include the start-stop system and regenerative braking. The start-stop system uses a modified starter motor that Bosch is calling a Smart Starter-Motor.

The new starter has been beefed up to handle the significantly increased number of starts it will have to make over the life of the vehicle and also improve the performance. The system provides some of the benefit of a full-on hybrid at a significantly lower cost. The new ECE15 driving cycle test requires twelve stops of fifteen seconds over a 4.3 mile distance, and the start-stop system helps reduce fuel consumption and CO2 output by up to eight percent. It's not a lot but for a fairly minimal cost, it's a lot of benefit. Longer stops will result in more engine off time and proportionally greater savings. The only question is how smoothly the system will operate, which hopefully will be significantly better than BMW's SMG transmission. If it's not too jerky it could be a very useful system from a cost-benefit standpoint.

[Source: Just-Auto - subscription required]

 

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BOLD MOVES: THE FUTURE OF FORD Step behind the curtain at Ford Motor. Experience the documentary first-hand.

March
5
2007
2:24 pm
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No more carburetors on Harley-Davidson motorcycles. Down deep in a review of the new Harley-Davidson Nightster (shown) is a note that the company is now 100 percent fuel injection. The Sportster line, which is celebrating its 50th anniversary as a H-D brand, no longer uses a carburetor. Even as the Dyna, Softail and Electra Glide received fuel injection on the advanced EVO engine in other Harley models, the Sportster stayed with carbs to keep the price down on the company's entry-level line. But attention to smog controls and growing demand from customers who appreciate EFI efficiency has prompted the venerable American icon to join the 21st century this year.

To please old timers, engineers tried to rough up the idle to retain the familiar "potato-potato-potato" soundtrack from the exhaust. But reviewer Susan Carpenter, who likes the overall package, says, "At idle, the slash-cut dual exhaust still sounds imperfect and arrhythmic because a computer is calling the shots." Well, Susan, sometimes there are trade-offs in cleaning up our planet.

[Source: Susan Carpenter / Los Angeles Times via San Francisco Chronicle]

 

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BOLD MOVES: THE FUTURE OF FORD Step behind the curtain at Ford Motor. Experience the documentary first-hand.

March
5
2007
1:50 pm
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The GLOBE Foundation released a report that found "ample indigenous renewable energy" available in British Columbia for the province to be energy self-sufficient by 2025. Most of the energy would be provided by hydroelectric power, with other renewables - wind, solar, geothermal and ocean energy - all possible in the Canadian province. Electricity generated from biomass sources will create a "bio-electric" economy.

How people will get around is not fully explained at the Renewable Energy Access site where I found this information on the "The Endless Energy Project," but the overall idea is that lifestyles would continue the way they are today, so personal transportation must be part of the study.

Indeed it is. The report sees petroleum imports replaced with indigenous biofuels and electricity, so that implies internal combustion engine vehicles and electric cars will still be on the roads in 2025. Using hybrids, fuel cell cars and electric vehicles, GLOBE forsees a 30 percent drop in domestic transport energy use in 2025 over 2000 numbers. Hydrogen is not mentioned at REA's summary, but the report itself considers hydrogen to be a "clean fuel".

You can download the entire report here.

[Source: REA]

 

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BOLD MOVES: THE FUTURE OF FORD Step behind the curtain at Ford Motor. Experience the documentary first-hand.

March
5
2007
1:09 pm
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Click on the image for a gallery of high-res images of the 2007 Mercedes-Benz E320 Bluetec.


Writing for the Los Angeles Times, Dan Neil has a good piece about the California Air Resources Board adopting the EPA's Tier II, Bin 5 emission standard two years before most of the U.S. leaving the 2007 Mercedes-Benz E320 Bluetec as out of reach for Californians. Neil points out that the new E320 Bluetec does meet the Bin 8 emissions standard and gets 45 percent(!) better fuel economy than the equivalent petrol-powered E350.

Bluetec of course is Mercedes-Benz's branding for their clean diesel technology which sees the E320 Bluetec equipped with a NOx adsorber-catalyst, exhaust gas recirculation and a particular filter. Like your average modern oil burner, the off-the-mark times and power ratings aren't all that noteworthy, but the torque is massive. Neil describes the E320's pull well, "[it] has torque like a nuclear attack sub."

As I described in my recent Volkswagen Passat TDI review, all that torque results in amazing overtaking ability, "Even while driving up a reasonable gradient doing 100 km/h with the engine ticking over at 1,500 revs in sixth, there is torque on tap to blow past other cars without the Direct Shift Gearbox (DSG) even needing to switch down if you bury your foot."

Neil describes a similar sensation in the E320, "In the passing lane, this inoffensive burgher of the interstate pulls like a BMW M3."

Analysis: The only problem with buying a huge saloon with a clean diesel engine and great fuel economy is that you probably should have bought a smaller car anyway. Switching to diesel vehicles to maintain an unsustainable love affair with big vehicles is false economy.



Click here to watch Neil eat an E320-toasted bagel.


Related:

[Source: LA Times]

 

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BOLD MOVES: THE FUTURE OF FORD Step behind the curtain at Ford Motor. Experience the documentary first-hand.

March
5
2007
12:37 pm
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Click on the photo for a high-gallery of images of the EVE hybrid demonstrator

Lotus Engineering and their main shareholder Proton have collaborated on a new hybrid technology demonstrator for the Geneva Motor Show called the EVE Hybrid (Efficient, Viable, Environmental). The intent was to demonstrate how new technology can be readily added to existing vehicles to reduce fuel consumption and CO2 emissions. EVE is based on a Proton Gen.2 with a 1.6L gasoline engine, with a start-stop system, full parallel hybrid drive and a continuously variable transmission. The CO2 emissions were cut from 172g/km to 134g/km compared to the baseline car and fuel economy went from 32.6 to 41.8 mpg.

The start-stop system shuts off the engine when the vehicle comes to a stop and restarts it when the brake is released, to reduce emissions during idling. The hybrid system uses a 30kW, 144V motor between the engine and transmission. An extra clutch allows the regenerative braking or full electric drive, while a 144V Cobasys NiMH battery is mounted in the trunk. The accessory drive system on the engine was redesigned to accommodate the Valeo supplied start-stop starter/alternator. The air conditioning system was also modified to allow for electric drive of the AC compressor when the engine is stopped. Finally, the belt driven hydraulic steering assist was also replaced with an electric assist system. The Lotus press release with all the details is after the jump.

[Source: Lotus]
06 March 2007 NEWS RELEASE Page 1 of 8

'EVE HYBRID' TECHNOLOGY DEMONSTRATOR SHOWCASES RETRO-INTEGRATION OF HYBRID SOLUTIONS

An Innovative R & D project by Lotus Engineering and Proton Holdings Bhd features hybrid solutions that deliver up to 22% CO2 reduction and are advancing towards readiness for integration into current models.

Lotus Engineering will unveil the 'EVE Hybrid' (Efficient, Viable, Environmental) technology demonstrator at the 77th Geneva International Motor Show. Developed for, and in close R & D Engineering cooperation with, our shareholder, Proton Holdings Bhd, it showcases how OEMs can introduce lower emissions variants to existing model ranges that currently only offer conventional gasoline and diesel powertrains.

Lotus Engineering believes the application of hybrid technology is a key route for CO2 emissions reduction and that for the next five years it may remain more viable to integrate hybrid technologies into existing model ranges than to develop expensive new dedicated hybrid platforms. Solutions that Lotus Engineering can provide to its OEM clients will help them keep price premiums for hybrid variants at a minimum, thanks to lower development costs, and are available immediately for introduction within current and next generation model lifecycles.

The EVE Hybrid programme is focussed on establishing the processes for integrating hybrid technology with minimal development time and cost, overcoming many of the challenges associated with integrating hybrid technology into existing platforms through intelligent, compact and discreet packaging of additional systems.

Ultimately, Lotus Engineering's solutions aim to provide strong, viable business case propositions for our OEM clients to offer a hybrid variant of a medium-high volume production car.

06 March 2007 NEWS RELEASE Page 2 of 8

The research and development programme was undertaken by a cross-functional team of Lotus and Proton engineers working seamlessly together at Lotus Engineering's Hethel headquarters and Shah Alam, Kuala Lumpur. The resulting EVE Hybrid demonstrator, based on a Proton Gen.2 compact midsize car with a 1.6litre gasoline engine, showcases a trio of production-representative technologies:

(1) a 'micro-hybrid' start-stop system
(2) a full parallel hybrid drive
(3) Continuously Variable Transmission
Compared to the baseline Proton Gen.2, tailpipe emissions are reduced from a competitive 172g/km to just 134g/km, a reduction of 22%, while fuel economy improves from 39.2mpg to 50.2mpg, a 28% improvement.

Mike Kimberley, Chief Executive Officer of Group Lotus plc, said: "The technologies and knowhow showcased in the EVE Hybrid are the latest addition to our suite of efficient performance solutions for the industry. As an automotive consultancy and Global OEM, Lotus is able to manage all elements of a hybrid integration project under one roof, with extensive drivetrain, vehicle, electrical and control systems expertise from design and development through to production. Our technologies and world-class engineering capabilities mean we are in a great position to help OEMs apply advanced hybrid technology to their products in order to reduce average CO2 emissions."

Mr Kimberley continued: "This project is yet another example of how the Proton / Lotus family continues to successfully deliver exceptional projects and products and the EVE Hybrid technology we have developed further reinforces the Group's position as creative technology leaders in 'green' automotive engineering. The addition of the EVE Hybrid solutions to Lotus Engineering's extensive capabilities, together with the experience of developing our Bio Ethanol flex-fuel Lotus Exige 265E means that Lotus Engineering is an ideally placed high Technology organisation suited to helping the global industry to find a solution for future low emission personal transport needs."

06 March 2007 NEWS RELEASE Page 3 of 8

Technologies in the EVE Hybrid technology demonstrator

A number of the technologies featured in the EVE Hybrid are production-ready, employing systems deliberately sourced from established tier one suppliers in order to demonstrate the availability of components, the minimisation of development costs and to maximise business case viability.

The EVE Hybrid features three key technologies:

(1) 'Micro-hybrid' stop-start system:
A starter-alternator system was integrated that switches the engine off when the vehicle stops, during town driving for example. The engine restarts automatically when the brake pedal is released.

As a result, noise, emissions and fuel consumption are reduced. The unit runs on the standard vehicle 12volt electrical system and combines both starter motor and alternator functionality. Fuel savings of 5% have been demonstrated with a 5% reduction in CO2 emissions.

(2) Full parallel hybrid technology:
A bespoke 30kW, 144V motor is packaged between the engine and transmission. It delivers electric drive or regenerative braking via an additional clutch linking the motor to the drivetrain.

The motor provides the same start-stop functionality as the micro-hybrid with the additional benefit of electrical drive or drive assist, either boosting the drivetrain performance or providing economy and emissions benefits by operating as an electric vehicle. The motor is powered by a 144 volt battery located in the boot.

06 March 2007 NEWS RELEASE Page 4 of 8

Testing has confirmed simulation predictions of 28% fuel efficiency improvement and 22% CO2 emissions reduction.

(3) Continuously Variable Transmission (CVT)
The CVT is a transmission in which the ratio between the input and output shaft can be varied continuously within a given range, providing an infinite number of possible ratios. The integration of a CVT gives benefits in fuel consumption and emissions control. In addition, its compact package assisted in the application of a hybrid electric drive and it provides smooth acceleration and low transmission noise.

Performance benefits of EVE Hybrid technologies

Extensive performance and drive cycle modelling of a production hybrid variant using the technologies on the EVE Hybrid indicate the following comparative vehicle performance figures:

(1) EVE Hybrid in micro-hybrid mode with start-stop system:
MPG: 41 (5% increase from baseline)
Max torque: 148Nm @ 4000rpm
Max power: 82kW / 110hp @ 6000rpm
0-62 mph (0-100kph): 12.6 sec
Top speed: 118mph
CO2: 164g/km (5% reduction from baseline)

(2) EVE Hybrid with full parallel hybrid configuration:
MPG: 50.2 (28% increase from baseline)
Max torque: 233Nm (limited to180Nm continuous) @ 1500rpm

06 March 2007 NEWS RELEASE Page 5 of 8

Max power: 105kW / 141hp @ 5500rpm
0-62 mph: 9 sec
Top speed: 118mph
CO2: 134g/km (22% reduction from baseline)

(3) Continuously Variable Transmission configuration
MPG (EU combined cycle): 41 (5% increase from baseline)
Max torque: 148Nm @ 4000rpm
Max power: 82kW / 110hp @ 6000rpm
0-62 mph (0-100kph): 12.6 sec
Top speed: 118mph
CO2 (combined cycle): 164g/km (5% reduction from baseline)

Proton Gen.2 1.6litre 4-cyl gasoline (manual transmission) baseline for comparison:
MPG (EU combined cycle): 39.2
Max torque: 148Nm @ 4000rpm
Max power: 82kW / 110hp @ 6000rpm
0-62 mph (0-100kph): 12.6 sec
Top speed: 118mph
CO2 (combined cycle): 172g/km

06 March 2007 NEWS RELEASE Page 6 of 8

Technical details of EVE Hybrid technology demonstrator

Engine

Various changes have been made to the Proton gasoline 1597cc CamPro engine. The main modification is the redesign of the front end accessory drive (FEAD). This was done to accommodate a Valeo 'StARS' starter/alternator, which drives the micro hybrid start-stop system.

The redesigned FEAD also accommodates a Sanden hybrid Heating Ventilation and Air Conditioning (HVAC) compressor that operates by conventional belt drive and has an additional electrically driven capability which enables continued air conditioning operation when the engine is stopped.

During the FEAD redesign the opportunity was also taken to replace the belt driven Power Assisted Steering (PAS) and water pumps with electric units to enable the investigation into the economy benefits of such units.

To accommodate the additional hybrid functionalities the Engine Management System (EMS) was updated to a Siemens VDO torque-based unit and re-calibrated by Lotus Engineering.

Motor/Generator

Due to tight packaging constraints and to minimise any loss in overall vehicle performance, bespoke electric motor and power electronics were developed in conjunction with specialist suppliers ElektroMagnetix and Turbopower Systems. The motor/generator and power electronics are water-cooled and include an auxiliary power unit to support the vehicle's 12volt systems.

An additional clutch supplied by AP Racing is packaged inside the motor and connects the IC engine to the traction motor. This enables the engine to be switched off for electric drive only use.

06 March 2007 NEWS RELEASE Page 7 of 8

Gearbox

A Punch Continuously Variable Transmission (CVT) has replaced the conventional transmission and a modified bell housing accommodates the electric traction motor.

Battery Pack

The EVE Hybrid uses a Cobasys Series 1000, NiMH, 30kW 144V module that incorporates an integrated cooling system. This traction battery pack is securely mounted on the boot floor, displacing approx 47 litres of luggage space.

Control System

A sophisticated bespoke Lotus Engineering control system was developed to implement the energy management function by monitoring and controlling all sub-control systems including the engine management, motor/generator, transmission, HVAC, additional clutch, starter/alternator and battery pack.

Brake System

To maintain the integrity of the braking circuit when the petrol engine is off, a Mes-Dea electric vacuum pump maintains the vacuum assist for the brakes.

Steering System

An off-the-shelf TRW electro-hydraulic power assisted steering pump has been fitted, which allowed the retention of the existing steering column and hydraulic steering gear. This pump also provides hydraulic pressure for the additional clutch that engages the hybrid motor.

Interior

The instrument panel incorporates an additional LCD display developed by Lotus Engineering to show battery charge, power split between engine and motor, fuel economy and charge/discharge rate, and incorporates associated warning indicators where appropriate. Also fitted to the dash are new switches to select the car's operating mode -micro hybrid, full hybrid or electric vehicle. -ends

 

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Everyone wants better fuel economy, and we all know diesel offers improved mileage over a comparable gas engine. But you can't put diesel fuel into a car powered by a gas engine. Recently, one young man from Berlin realized he mistakenly filled his car with diesel fuel. It probably was an honest oversight. The majority of new cars sold in Europe now run on diesel, so diesel pumps are quite prevalent. But the man foolishly tried to extract the diesel from his tank using a courtesy vacuum cleaner at the filling station. You know what happens next: fumes accumulated in the debris tank, there was a spark and kaboom! The car owner escaped injury but a bystander was burned. No report on how much fuel was actually retrieved or how the owner finally solved his problem. But authorities may charge him with causing a fire and negligent injury. I wonder if biodiesel or SVO would have been any less volatile? Either way, please don't use a vacuum cleaner to flush out a fuel tank.

[Source: iol.co.za]

 

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